Automatic Powder Coating Line for Fitness Equipment
Fitness equipment is typically made with a large number of steel tubes and welded components, which often create electrostatic shielding dead zones. The customer needed to solve the difficulty of powder coverage at welded joints while also increasing daily output.
System Configuration
- Milepost controller
- AG09 automatic spray gun (16 sets)
- PPH40 high-efficiency powder pump
Project Results
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Full Coating Coverage
With Haztek’s high-voltage electrostatic control, the manual touch-up rate was reduced by 60%, helping ensure reliable anti-corrosion protection at complex welded areas.
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Higher Production Efficiency
Production efficiency increased by 25%, while powder consumption was reduced by 10%.
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Lower Investment and Maintenance Costs
The project reduced procurement costs by RMB 300,000 (about USD 43,900), and annual maintenance costs per spray gun were reduced by 80%.
