Coating and Smart Workshop Upgrade for a Home Appliance Housing Manufacturer
Haier Group sets very high standards for the surface finish of home appliance housings while also pursuing digital production management. By introducing an intelligent management system, Haztek helped upgrade its coating workshop toward smarter and more efficient operation.
System Configuration
- Surpass controller
- AG20 automatic spray gun with extension rod
- CoatPilot® intelligent central control system
Project Results
- Benefits of Digital Management: This project reduced direct procurement costs by approximately RMB 1,000,000 (about USD 146,000) and increased production efficiency by 25%.
- Improved Coating Quality: With the precise control of CoatPilot®, the manual touch-up rate was reduced by 60%, significantly improving the surface density and appearance of white goods products.
- Lower Operating Costs: Operating and maintenance costs were reduced from RMB 10,000 per spray gun per year (about USD 1,460) to RMB 2,000 per spray gun per year (about USD 290).
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